How Industrial FRP Tanks Solve Storage Problems
Industrial FRP tanks are solving serious storage problems across industries. Demands for these tanks are increasing in sectors like oil and gas, water treatment, and food processing. It is expected to rise by $7.9 billion by 2033. However, with more tanks comes more risks.
Over the past 40 years, 242 tank-related accidents have been reported. Most were caused by leaks, ruptures, static charges, and poor design. But these can be avoided with smarter materials and better construction.
FRP storage tanks offer strong resistance to corrosion, reduce the chances of contamination, and lower maintenance demands. Let us get into this blog to learn how they help overcome storage challenges for industries.
What are Industrial FRP Tanks?
Industrial FRP tanks are storage units made from a type of plastic called polymer. This polymer is reinforced with strong fibres, like glass or carbon.
Based on the job, these tanks are made in different shapes and sizes:
By Shape
- Vertical Cylindrical Tanks- These tanks take up less space and are often used for storing above-ground and wastewater.
- Horizontal Cylindrical Tanks- These tanks are suitable for storing chemicals, petroleum products, and other liquids.
- Rectangle Tanks- These tanks are used only in limited spaces and for more compact storage solutions.
By Bottom Type
- Cone Bottom- These tanks are used for full drainage, best for mixing and blending.
- Flat Bottom- These tanks work well for stable liquids without much sediment.
- Dished Bottom- These tanks are good for partial draining and maintaining head pressure.
You can customise these FRP chemical storage tanks for fuel, water, or chemical storage, and even install them above or below ground.
Key Industrial Storage Problems Solved by FRP Tanks
Traditional steel tanks rust, need constant upkeep, and break down over time. This increases maintenance costs and safety risks and lowers its service life.
Industrial FRP tanks solve the biggest storage problems as they are:
Corrosion Resistant
Industrial FRP tanks do not corrode or rust like traditional metals. They are made from materials that can resist moisture, salt, or harsh chemicals and prevent chemical reactions, reduce contamination risks, and eliminate the need for frequent repairs.
Durable and Long Lasting
FRP storage tanks are made using the advanced filament winding technique. which boosts strength and durability. They can work in tough environments with minimal wear, cracking, or breakdown.
Prevents Leak
Industrial FRP tanks prevent leaks that can lead to contamination, fines, and cleanup. Their seamless and non-corrosive design resists two major causes of leaks, cracks and rust.
Reduces Maintenance Costs
An FRP water storage tank significantly lowers maintenance costs. There is no need for frequent inspections, protective coatings, or costly repairs. This durability further reduces downtime and keeps operations running without interruption, saving both time and money for the companies.
Industry Applications of FRP Storage Tanks
Industrial FRP tanks fit almost any job or industry.
1. Chemical Plants
Chemical plants store various corrosive chemicals like acids, alkalis, and solvents. FRP chemical storage tanks are built to handle these harsh substances. Their durable nature prevents chemical leaks or structural failures. They are also made of fire-retardant materials, which provide added protection against fire hazards.
2. Water Treatment
Across Europe and North America, the use of FRP tanks in the water and wastewater sectors grew by 12% with over 9,30,000 new units deployed. An FRP water storage tank is ideal for handling treated or untreated water, sewage, and chemical by-products. It is lightweight, will not rust or crack, and keeps storage safe, even in tough conditions.
3. Food and Beverage
Industrial FRP tanks are also perfect for storing food and beverages. Their non-corrosive and non-toxic materials keep the products clean and contamination-free. This makes them ideal for industries with strict hygiene rules. Using FRP tanks ensures safe storage, protects product quality, and meets high food safety standards without extra maintenance.
4. Pharmaceuticals
Industrial FRP tanks are trusted in pharma for their chemical resistance and durability. They store raw materials, corrosive intermediates, and finished products safely without contamination. These tanks also keep purified water pure.
5. Textiles
Industrial FRP tanks are built to handle harsh chemicals. They store dyes, bleaches, and caustic agents without corroding. These tanks ensure safe handling and clean disposal. Their durability and chemical resistance make them a smart and long-term investment for modern textile operations.
6. Mining
Industrial FRP tanks are built for the tough demands of mining. They store and transport corrosive chemicals used in leaching, extraction, and ore processing. Since they are lightweight and tough, they are ideal for remote sites.
Cost Considerations: FRP Tank Price vs Long-Term ROI
FRP tank price can be higher upfront. For example, a 20,000L tank might cost ₹1,20,000. But the savings are massive over time. Unlike steel or concrete, FRP does not rust, crack, or need frequent repairs. This leads to fewer replacements and less downtime.
Over 10 years, here is how the price for FRP storage tanks stacks up:
| Material | Initial Cost | Maintenance | Replacement | Total Cost (10 Years) |
|---|---|---|---|---|
FRP |
₹1,20,000 |
Low |
Rare |
₹1,35,000 |
Steel |
₹1,00,000 |
High |
Likely |
₹2,00,000 |
Concrete |
₹90,000 |
Medium |
Likely |
₹1,70,000 |
FRP tank price might seem high, but the ROI is unbeatable.
How to Choose the Right FRP Tank Manufacturer for Your Needs
Not all industrial FRP tanks are created equal. So, start with understanding specific requirements before choosing the right manufacturer. Consider chemical compatibility, tank size, pressure rating, and necessary certifications. These factors ensure the tank performs safely and efficiently.
A reliable manufacturer will offer custom solutions and not just standard products. For expert guidance and proven quality, contact Creative Fibrotech for FRP tank manufacturing.